Supervac Industrial Vacuum System

Explore Our Supervac Industrial Vacuum System

SuperVac Premium Industrial System model

Are you Unhappy with your Vacuum System? Are you struggling with?

  • Process Vapour Contamination?
  • Loss of UNCONDENSED Vapour, leading to REVENUE LOSS & ENVIRONMENTAL HAZARD.
  • High UTILITY COST of Oil &/Or WATER, High CONSUMPTION of Steam.
  • Water/Oil CONTAMINATION with PROCESS VAPOURS & COST of TREATMENT
  • Inconsistent Vacuum Leading to LOW YIELD & POOR Product QUALITY.
  • High Power Consumption.
  • Failure to recover COSTLY process SOLVENT.
  • Poor SERVICE and SPARE support leading to high downtime in PRODUCTION.
  • High Batch Cycle Times.

SuperVac Premium Industrial System design

AND NOT SURE OF HOW TO SOLVE THEM, THEN "EVEREST" INDUSTRIAL VACUUM SYSTEM IS THE IDEAL SOLUTION

4 MOST COMMON MISTAKES,
NOW YOU KNOW !!

  • Wrong Pump Selection: There are many type of vacuum pumps available, every pump has its own unique characteristic. Dry Vacuum Pumps are best suited for Chemical & Process Industry in processes such as distillation and drying. Right pump selection will save upto 83% in running cost for the customer.
  • Wrong Pump Sizing: Incorrect pump sizing can lead to overloading on one pump and underloading on the other pump. The overloaded pump may run hotter and lead to premature failure/higher maintenance cost. This can increase maintenance cost by upto 73%.
  • Improper Safety & Instrumentation: nadequate or excessive instruments, valves, filters is typically observed in many vacuum systems. These can reduce the performance of the vacuum pumps by upto 35% from there Peak performance.
  • Wrong Material Selection to save initial cost.

SuperVac Premium Industrial System variant

10 Benefits of SuperVac Central Vacuum Systems

  1. 100% Dry Vacuum Pumping, No Contamination of Process Vapour with Sealing Fluid.
    • - 100% Product Purity Intact, No Contamination
    • - 100% Product Process Vapour Condensation/Recover possible.
  2. NO STEAM, NO WATER, NO OIL as sealing fluid in contact, low cost of Operation & Utility.
  3. Rugged & Robust Design for Harsh Tropical Environment reducing downtimes by more than 27% over other similar technologies.
  4. Gen III (2021) Patented Design Hybrid Pitch Screw having high volumetric efficiency leading to consistent vacuum levels without any fluctuation.
    • - High Product YIELD.
    • - High Product QUALITY.
  5. Special Alloy MOC for all wetter parts to deliver even in the most harsh conditions.
  6. Upto 33% more power efficient as compared to conventional similar sized vacuum pumps. Lowest (m3/kw) power consumption ratio.
  7. Special Alloy Steel, Coated/Plated Screw & Casing capable to pump TOXIC & CORROSIVE VAPOR without much adverse effect.
  8. High Vapour/Liquid Handling Capability as compared to a VARIABLE PITCH screw design thus preferred for applications handling Vapor.
  9. Upto 37% reduction in batch time when compared to WET PUMPS
  10. Best in INDUSTRY VALUE FOR MONEY Proposition.

7 Differentiating BENEFITS !!!

  1. 100% Dry
  2. 100% Plug & Play - All Piping, Instrumentation, Valves etc. complete in one package.
  3. No Process Fluid Contamination with Water or any other sealing fluid. More than 90% process fluid recovery for reuse.
  4. All pumps Sized and Installed with right piping to ensure maximum performance from vacuum pumps. These systems are upto 23% more efficient in volumetric efficiency as compared to conventional vacuum systems.
  5. Modular Design and Flexibility to choose from list of accessories such as condensers, filters, traps, cyclones etc.
  6. Commissioned by Everest Trained Engineer on Blank Off/ Load Trials.
  7. Ready Spare Parts availability and economically priced spares ensures low cost of maintenance as bencmarked to competitors.

SuperVac Premium Industrial System configuration

PRINCIPAL OF OPERATION

Everest Vacuum a brand of Everest Blower Systems Private Limited brings to its customers, high efficiency and high displacement Dry Vacuum Pumping Systems. These are completely engineered vacuum packages consisting of Mechanical Vacuum Booster and Dry Screw Vacuum Pump along with a combination of allied accessories, specific to industry and application.

As these systems are completely dry, i.e there is no sealing fluid in the pump casing, these systems are becoming very popular in various applications where customers’ requirements are for clean, oil-free vacuum. As these systems are dry, the process vapour can pass through the pumps without any contamination and be collected at the discharge of the system by a vent condenser, thereby offering the customer a very efficient vapour recovery management to build an environment-friendly vacuum ecosystem.

SuperVac typically consists of a Dry Screw Pump as backup in combination with Mechanical Vacuum Booster (single/multiple) stages. The Pump and booster are both the latest technology available in the market, offering our customer’s high volumetric efficiency coupled with lower per m consumed KW, resulting in lowering overall cost of ownership.

SuperVac Premium Industrial System illustration